Custom Simulation for a Breakthrough Specialty Chemical Process

Industry: Specialty Chemicals

Overview

A specialty chemical company sought to commercialize a novel process, and our custom simulations validated their innovation for market success.

Challenge

The client had developed a proprietary reactor for a high-value chemical used in electronics but needed a simulation to confirm its performance at commercial scale. The unique reaction kinetics and non-standard equipment made standard models unsuitable. The client faced a constrained development timeline and needed to build in-house simulation expertise to manage future iterations independently.

Solution

Using our Custom Simulation Development service, we created a tailored Aspen Plus model, incorporating the client’s proprietary kinetics, reactor geometry, and thermodynamic properties. Iterative simulations optimized reaction conditions, ensuring high yield and purity. We integrated the model with the client’s data systems for seamless adoption and conducted extensive validation to confirm scalability. To address the client’s skill gap, we delivered a three-day training workshop, teaching their engineers to use and modify the model, with ongoing troubleshooting support to ensure confidence, aligning with our mission of world-class training.

Results

The simulation validated the reactor’s commercial viability, achieving exceptional yield and enabling faster market entry. The client successfully scaled the process, meeting industry standards for quality and performance. Their team gained the skills to independently run simulations, enhancing operational autonomy and supporting future innovations. The process is now a cornerstone of the client’s product portfolio.

Our Contribution

Our bespoke simulation and targeted training accelerated the client’s innovation, enabling rapid commercialization of a groundbreaking process. By empowering their team with Aspen expertise, we ensured sustained success and positioned them as a leader in specialty chemicals.

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