A biotech startup needed to scale production, and our feasibility study provided the clarity to move forward with confidence.
The client planned to expand their fermentation-based facility to produce a novel bioproduct but faced uncertainties in scalability, regulatory compliance, and resource requirements. Their small team lacked experience in large-scale process modeling, and tight investor deadlines demanded a compelling, data-driven case to secure support. The expansion needed to balance efficiency with regulatory and operational constraints.
Using our Feasibility Studies and Conceptual Design service, we developed an Aspen Plus model to simulate the expanded fermentation and purification process, incorporating scale-up factors and regulatory requirements. We conducted techno-economic analyses to optimize equipment sizes and ensure compliance with FDA standards. A conceptual process flow diagram (PFD) was designed for efficiency and scalability. We delivered a comprehensive report with detailed insights, enabling the client’s team to present the case to stakeholders without requiring advanced simulation skills.
The study confirmed the project’s viability, optimizing the design to enhance efficiency and meet regulatory standards. The client secured investor support based on our detailed report and PFD, enabling the expansion to proceed. The expanded facility is on track to significantly increase production capacity, meeting market demand. The clear documentation empowered the client’s team to move forward confidently.
Our rigorous analysis provided the startup with the clarity and tools to expand successfully. By delivering an efficient, compliant design, we enabled their growth in the competitive biotech sector, laying a foundation for future innovation and market leadership.
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